High temperature coke discharge pyrolysis plant

High temperature heat slag cracking equipment

Author:Shangqiu Seden Time:2018-03-28

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Equipment raw material requirements:

 

 

1: The YS-series pyrolysis equipment is mainly used for the cracking production of waste rubber. Its end products are fuel oil, carbon black and steel wire.

 

2: The raw materials are required to be clean. There should not be too much dirt, dust, etc. The content of too much oil affects the extraction of fuel oil. Water can not be too high, too high impact equipment cracking speed and efficiency, generally require no visible water stains.

 

3: The raw material can be put in a whole tire or broken tire, as shown in the following figure:

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Take the YS-2800* 8100 model cracking furnace as an example:

 

   1: The main kettle is an intermittent type production. The front end of the main kettle is equipped with a material door, and the automatic feeder adopts an elliptical design with advantages of small deformation and strong pressure bearing capacity. Optional conveyor and manual combination of raw materials.

 

   2: The main kettle is heat-preserved before and after the use of insulation materials, advantages, so that the main kettle insulation effect is good, save fuel, the main kettle shell used

 

      Integral design, advantages, easy assembly, effective protection against heat damage caused by heat radiation, beautiful appearance and durability.

 

   3: Using the high-temperature slag removal method, the main furnace temperature can reach the 280 degrees below the slag, save the reciprocating disassembly process, save manpower, save the slag time, sealing effect is good, easy to use. After the slag is discharged, it is mechanically and mechanically separated by magnetic separator and magnetic separator, which effectively separates the fine steel wire and carbon black.

 

High-temperature slag working flow: The screw auger transports the high-temperature carbon black out of the main furnace. The carbon black is cooled by the external circulation cooling system to a normal temperature state. During the carbon black transportation process, a part of the slag is subjected to mechanical magnetic separation. Steel wire, During the transportation of the secondary carbon black, the magnetic separator performs secondary separation. After separation, the carbon black enters the carbon black tank.

 

   4: The cooling system can use vertical cooling method, which can effectively adjust measures to local conditions, control costs and improve the cooling effect.

 

   5: The oil level indicator is installed on the tank to facilitate the observation of the oil level and provide intuitive and quick judgment standards for operation.

 

   6: The use of steam drums can effectively reduce system pressure and further prevent the system pressure from increasing suddenly.

 

   7: The gas over-water tank can ensure the continuous and safe discharge of the non-condensable waste gas in the system and ensure the safe passage of the oil passage.

 

   8: The part of the exhaust gas re-melting furnace has realized the re-use of exhaust gas resources, and it has saved fuel resources such as coal combustion to the maximum extent and eliminated

 

      Waste and emissions cause pollution to the atmosphere.

 

   9: Exhaust gas excess part of the combustion chamber, advantages, mainly deal with the excess part of the re-melting furnace, to ensure pollution-free emissions.

 

   10: The water pipe cooling device uses the effect of boiling point temperature of water to effectively reduce exhaust gas discharge temperature and protect the material of the induced draft system.

 

      Extend its service life.

 

   11 box-type water cooler further reduces exhaust gas discharge temperature, generates steam evaporation, and makes particles and water in tail gas

 

      The gas is fully mixed and ready for the next step of desulfurization and dust removal.

 

   12: High-efficiency desulphurization and dust-removal towers use water and chemical agents to effectively and completely remove harmful substances such as sulfur in the fuel exhaust gas.

 

       Through the waterfall spray method, any dust component in the fuel exhaust is washed out to ensure the cleanliness of exhaust emissions.

 

       Achieve pollution-free emissions.

 

   13: Cooling water is used to provide cooling to the equipment system in a cyclic manner, which maximizes the use of water and facilitates cooling water

 

       The storage and use,.

 

   14: The use of a cold water tower further enhances the cooling effect of the cooling water, ensures the use of cooling water, is reliable in operation, and is easy to maintain.

 

   15: Energy consumption: The minimum electric power per hour is 9.5KW, and the water consumption is about half a ton per furnace.